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Pre-Hardened vs. Annealed Die Blocks: Which Saves More Machining Time

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  Ask three machinists whether Pre-Hardened vs. Annealed Die Blocks save more machining time, and you will probably hear three different answers. Each one can be right, because each is measuring something different. If you count the hours the cutter spends in the steel annealed wins. The steel is softer so you can push harder. But a die block is not finished when roughing ends. It still has to go out for hardening, come back, be ground or EDM’d to size, and sometimes be corrected because it moved. Count all of that, and a pre-hardened block such as P20 or P20+Ni often reaches a finished tool sooner. We have been supplying tool and die steels since 1957, and this is one of the oldest debates in any toolroom. Here is how we would think it through, using the hardness figures from our own product pages. Pre-Hardened vs Annealed Die Blocks in One Minute Annealed die blocks arrive soft. They cut quickly and go easy on tools, but they must be hardened and tempered after machining. H13 ...

Cut-to-Size Die Blocks: Machining Allowance Guide for DB6, H13, D2 & P20

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   Technical guide by Virat Special Steels · Die and tool steel stockists since 1957 Order a Cut-to-Size Die Blocks with too little allowance and it can’t be cleaned up after heat treatment, so it ends up as scrap. Order too much and you pay for steel, sawing and machine time that turns into chips. This manual provides us with a summary of the allowance for machining based on the requirements of the various categories from the Indian forging , die-casting, and toolroom industries including DB6 (DIN 1.2714), H13, H11, D2, D3, and P20.  Machining Allowance for Cut-to-Size Die Blocks Plan these ranges per side (per face), then confirm with your supplier: Delivery condition Allowance per side What it has to cover Black (hot-rolled or forged) 3–6 mm for most sizes; more on wide sections Scale, seams, decarburized skin, bow Saw-cut and rough-milled 1–2 mm Remaining geometry error, semi-finishing Six-side milled 0.2–0.4 mm Final sizing; standard programmes ship +0.4 to +0.8 mm...